Showing posts with label pipes. Show all posts
Showing posts with label pipes. Show all posts

Thursday, May 26, 2011

SWH project part 13 - plumbing

Pipe-laying in the trench.  Since it was dug a few weeks ago
up to 3 feet of vegetation has sprung up along its edges.

Every joint requires you to cut 2 screw threads with this die, which is no mean
feat even when you're not trying to do it in the trench.

Cold line, sensor cable conduit, hot line (which needs some
attention with the tape...)

Coiling the heat exchangers.  Strangely, they coiled beautifully
 in this direction, but when we started trying to bend the ends
 upwards, it was threatening to kink at every opportunity.

So, how complicated can we make this?

Copper coils successfully installed, and due a little de-kinking with the pliers.

Exchangers connected up.  Incidentally, you should never
do what's been done here and connect the copper directly
to the galvanised pipe.  I predict corrosion before too long,
but there's only so many times you can tell your boss "We
should REALLY do it a different way".

Still, at least all the parts likely to suffer from galvanic
corrosion are cheap, on the outside, and easily replaceable.

This was a good bit. We're using that big black tank to provide
 the pressure to run the water to and from the SWH, but when
we came to disconnect it so that we could alter the pipework,
 we discovered that no one had thought to put a stop valve on
 the outlet.  Which means you can't work on the pipes down-
stream without 500 gallons of water coming out.  This is what
we call a DESIGN FLAW.  Solution:  just start unscrewing
the pipes (fast!), working backwards from the nearest union,
then quickly screw on a new valve, all the while being sprayed
by this forceful jet of water.  Refreshing on a hot day, mind
(we're up in the mid-to-high 30s these days).

We have water!

Data logger up and running.  Had a few short circuit problems to sort out when
I discovered a couple of the sensors weren't as waterproof as I might have liked.

I'm still in love with the colours of frazzled copper.